From Sketch to Shelf: How Solarae Crafts Custom Caps for Global Brands
Custom caps shouldn’t mean endless delays or murky costs. At Solarae, we blend creativity with efficiency. Here’s a peek into our process.
Case Study: Airless Pump for Organic Skincare
A US brand needed a pump for 30ml glass bottles. We used 3D printing to provide a model of the pump that matches their bottle neck finish. Simulation tests ensured 10+ presses without leakage. Result? Their serum launched 3 weeks early.
Rush Orders, Zero Compromises
In 2023, a Southeast Asian client required 50,000 custom flip-top caps in 7 days. We modified molds, produced, and air-shipped the order on time. How? Pre-stocked HDPE resin and 24/7 shifts.
Price Transparency Builds Trust
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Mold Fees:$4200–$5500: (You own the ownership of the mold and patent protection, and refund the mold fees after 1 million production).
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Unit Cost: Material (60%), Labor (15%), Overhead (25%).
No surprises—just clear quotes upfront.
Client Feedback
“Solarae’s portal showed real-time mold progress. We approved revisions in hours, not days.”
– Packaging Manager, Australian Skincare Brand
Start Your Project
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