From Sketch to Shelf: How Solarae Crafts Custom Caps for Global Brands

Custom caps shouldn’t mean endless delays or murky costs. At Solarae, we blend creativity with efficiency. Here’s a peek into our process.

Case Study: Airless Pump for Organic Skincare

A US brand needed a pump for 30ml glass bottles. We used 3D printing to provide a model of the pump that matches their bottle neck finish. Simulation tests ensured 10+ presses without leakage. Result? Their serum launched 3 weeks early.

Rush Orders, Zero Compromises

In 2023, a Southeast Asian client required 50,000 custom flip-top caps in 7 days. We modified molds, produced, and air-shipped the order on time. How? Pre-stocked HDPE resin and 24/7 shifts.

Price Transparency Builds Trust

  • Mold Fees:$4200$5500: (You own the ownership of the mold and patent protection, and refund the mold fees after 1 million production).

  • Unit Cost: Material (60%), Labor (15%), Overhead (25%).
    No surprises—just clear quotes upfront.

Client Feedback

“Solarae’s portal showed real-time mold progress. We approved revisions in hours, not days.”
                                                            – Packaging Manager, Australian Skincare Brand

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